Outdoor Vitals CS40 Ultra Backpack vs Nashville Pack and Equipment Company LLC The Cutaway 20 | 30 | 40

Editorial Team
Last modified at July 22, 2026
When selecting an ultralight backpack, the choice often comes down to balancing durability, comfort, and accessibility. The Outdoor Vitals CS40 Ultra Backpack and The Cutaway 20 | 30 | 40 from Nashville Pack and Equipment Company LLC are both excellent options, but they cater to different needs. The CS40 Ultra is designed for those who need a durable and weather-resistant pack, while The Cutaway is ideal for hikers prioritizing comfort and easy access to their gear.

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Outdoor Vitals CS40 Ultra BackpackNashville Pack and Equipment Company LLC The Cutaway 20 | 30 | 40
CS40 Ultra Backpack
The Cutaway 20 | 30 | 40
Weight

27 oz (size M torso with M hip belt)

20 model: 14.4 oz; 30 model: 15.4 oz; 40 model: 16.5 oz (stock 18 in torso configuration)

Capacity

51 L total (S); 53 L total (M/L)

25 L / 34 L / 43 L total internal at 18 in torso

Fabric Type

Challenge UltraWeave 200 UHMWPE/polyester blend

Venom Gridstop ECO or Aluula Graflyte V98

Hip Belt

Full size fully padded load-bearing hip belt

Small: 28" - 38"
Medium: 32" - 42"
Large: 36" - 48"

Seam Sealing

No — sewn seams are not seam-taped

Not specified — fewer seams are claimed, but seam taping is not

Warranty

Performance Promise (see Warranty Info)

Lifetime

Fabric Denier

200D

Venom Gridstop ECO: 210D; Aluula Graflyte V98: not specified in denier

Hip Belt Size

XS: 25.5 in; S: 27.25 in; M: 30 in; L: 34 in; XL: 36.25 in (padded belt lengths)

S: 28–38 in; M: 32–42 in; L: 36–48 in

Side Compression Straps

Yes — three-point side-compression cords

Optional removable accessory; not included with the base pack

Roll Top Closure

Yes

Yes

Durability

CS40 Ultra Backpack

4.4/ 5.0

The Cutaway 20 | 30 | 40

4.6/ 5.0

Durability is crucial for ultralight backpacks as it ensures the pack can withstand the rigors of long-distance hiking and rough terrain. A more durable pack means fewer worries about tears, abrasions, and overall wear, which is essential for extended trips. The Outdoor Vitals CS40 Ultra Backpack is praised for its ultra-light but durable fabric and carbon fiber stays, making it a robust choice for rugged conditions. However, The Cutaway 20 | 30 | 40 edges out slightly with its well-made construction and stitching, along with durable stretch mesh and solid materials. Both packs are highly durable, but The Cutaway's consistent positive feedback gives it a slight advantage.

Comfort

CS40 Ultra Backpack

4.4/ 5.0

The Cutaway 20 | 30 | 40

4.9/ 5.0

Comfort is a key factor for ultralight backpacks, especially for long-distance hiking where the pack's weight and fit can significantly impact the experience. A comfortable pack reduces fatigue and allows for longer, more enjoyable hikes. The Cutaway 20 | 30 | 40 excels in this category with its super comfortable design, breathable mesh, and wide straps that distribute weight evenly. The CS40 Ultra, while also comfortable with its carbon fiber stays and padded hip belt, falls slightly short compared to The Cutaway's exceptional comfort. For those prioritizing comfort, The Cutaway is the clear winner.

Fit

CS40 Ultra Backpack

3.9/ 5.0

The Cutaway 20 | 30 | 40

4.3/ 5.0

A good fit ensures that the backpack sits well on your body, reducing strain and improving weight distribution. The Cutaway 20 | 30 | 40 offers extensive customization with adjustable straps and a range of torso lengths, making it suitable for a wide variety of body types. The CS40 Ultra, while ergonomic and contoured, has fewer adjustment options and may not fit as well for all body types. The Cutaway's superior fit options make it the better choice for those needing a more personalized fit.

Accessibility

CS40 Ultra Backpack

4.3/ 5.0

The Cutaway 20 | 30 | 40

4.9/ 5.0

Accessibility refers to how easily you can reach your gear without having to remove the pack, which is crucial for convenience and efficiency on the trail. The Cutaway 20 | 30 | 40 shines in this category with its easy access pockets and multiple access points, allowing hikers to reach their gear without stopping. The CS40 Ultra, while accessible with its side pockets and water bottle pouches, does not offer the same level of convenience. For those who prioritize quick and easy access to their gear, The Cutaway is the superior choice.

Ventilation

CS40 Ultra Backpack

3.2/ 5.0

The Cutaway 20 | 30 | 40

4.1/ 5.0

Ventilation is important for keeping you cool and dry, especially during strenuous hikes in warm weather. The Cutaway 20 | 30 | 40 is noted for its breathable mesh and elastic straps, providing better airflow and reducing sweat. The CS40 Ultra, while ventilated, does not offer the same level of breathability and may leave your back sweaty. For better ventilation, The Cutaway is the clear winner.

Water Resistance

CS40 Ultra Backpack

4.1/ 5.0

The Cutaway 20 | 30 | 40

3.1/ 5.0

Water resistance is essential for protecting your gear from rain and moisture, ensuring that your belongings stay dry. The CS40 Ultra Backpack performs better in this category with its ultralight waterproof fabric and ability to keep most items dry in light rain. The Cutaway, while not the most waterproof, relies on a pack liner to keep items dry. For better water resistance, the CS40 Ultra is the superior choice.

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Conclusion & Final Verdict:

In conclusion, the choice between the Outdoor Vitals CS40 Ultra Backpack and The Cutaway 20 | 30 | 40 depends on your specific needs. If you prioritize durability and water resistance, the CS40 Ultra is the better option. However, if comfort, accessibility, and ventilation are your top concerns, The Cutaway is the clear winner. Consider the type of hiking you'll be doing and the conditions you'll face to make the best decision.

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