Zpacks Arc Haul Ultralight Backpack vs Outdoor Vitals CS40 Ultra Backpack

Editorial Team
Last modified at July 22, 2026
When comparing the Zpacks Arc Haul Ultralight Backpack and the Outdoor Vitals CS40 Ultra Backpack, both stand out for their lightweight design and durability. The Zpacks Arc Haul is particularly noted for its exceptional ventilation and water resistance, making it a top choice for hikers facing wet conditions. On the other hand, the Outdoor Vitals CS40 offers a balanced profile with strong durability and comfort, appealing to a wide range of outdoor enthusiasts.

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Zpacks Arc Haul Ultralight BackpackOutdoor Vitals CS40 Ultra Backpack
Zpacks Arc Haul Ultralight Backpack
CS40 Ultra Backpack
Weight

21.4 oz

27 oz (size M torso with M hip belt)

Capacity

60 L

51 L total (S); 53 L total (M/L)

Fabric Type

Ultra 100X

Challenge UltraWeave 200 UHMWPE/polyester blend

Hip Belt

Yes — padded, removable, and interchangeable

Full size fully padded load-bearing hip belt

Seam Sealing

Yes — taped seams

No — sewn seams are not seam-taped

Warranty

2 Years

Performance Promise (see Warranty Info)

Fabric Denier

100D

200D

Hip Belt Size

S: 25–30 in; M: 30–35 in; L: 35–40 in; XL: 40–55 in

XS: 25.5 in; S: 27.25 in; M: 30 in; L: 34 in; XL: 36.25 in (padded belt lengths)

Side Compression Straps

Yes — side compression cords

Yes — three-point side-compression cords

Roll Top Closure

Yes

Yes

Durability

Zpacks Arc Haul Ultralight Backpack

3.9/ 5.0

CS40 Ultra Backpack

4.4/ 5.0

Durability is crucial for ultralight backpacks as it ensures the pack can withstand the rigors of long-distance hiking and varying weather conditions. A more durable backpack means fewer worries about wear and tear, allowing hikers to focus on their journey. The Outdoor Vitals CS40 Ultra Backpack edges out the Zpacks Arc Haul in this category, with a durability rating of 4.4/5 compared to 3.9/5. Buyers praise the CS40 for its ultra-light but durable fabric and carbon fiber stays, which contribute to its robust construction. While the Arc Haul also receives positive feedback for its durability, including its ultra 100 fabric and pre-curved design, the CS40's higher rating and consistent praise for its high-quality materials make it the better choice for those prioritizing longevity.

Comfort

Zpacks Arc Haul Ultralight Backpack

3.9/ 5.0

CS40 Ultra Backpack

4.4/ 5.0

Comfort is essential for long-distance hiking, as a comfortable backpack can significantly reduce fatigue and discomfort. The Outdoor Vitals CS40 Ultra Backpack outperforms the Zpacks Arc Haul in this category, with a comfort rating of 4.4/5 compared to 3.9/5. The CS40 is praised for its carbon fiber stays, load lifters, and well-padded hip belt, which provide excellent weight distribution and support. While the Arc Haul also offers a comfortable experience with its mesh back panel and shoulder straps, the CS40's higher rating and additional comfort features make it the superior choice for those seeking a more comfortable hiking experience.

Fit

Zpacks Arc Haul Ultralight Backpack

4.6/ 5.0

CS40 Ultra Backpack

3.9/ 5.0

A well-fitting backpack is crucial for ensuring comfort and proper weight distribution during long hikes. The Zpacks Arc Haul Ultralight Backpack excels in this category with a fit rating of 4.6/5, compared to the Outdoor Vitals CS40's 3.9/5. The Arc Haul is praised for its adjustable shoulder straps, load lifters, and patented adjustment system, which allow for a customized fit. While the CS40 also offers adjustable features, the Arc Haul's higher rating and extensive adjustability options make it the better choice for hikers seeking a personalized fit.

Accessibility

Zpacks Arc Haul Ultralight Backpack

4.2/ 5.0

CS40 Ultra Backpack

4.3/ 5.0

Accessibility features such as side pockets and easy-to-reach compartments can greatly enhance the convenience of a backpack during a hike. Both the Zpacks Arc Haul and the Outdoor Vitals CS40 perform well in this category, with ratings of 4.2/5 and 4.3/5 respectively. The Arc Haul is praised for its side pockets and easy access to water bottles, while the CS40 offers similar features with angled side pockets for convenient access. Given the minimal difference in ratings and the similar positive feedback, this category is a tie.

Ventilation

Zpacks Arc Haul Ultralight Backpack

4.1/ 5.0

CS40 Ultra Backpack

3.2/ 5.0

Proper ventilation is important for keeping hikers cool and comfortable, especially in warm weather. The Zpacks Arc Haul Ultralight Backpack outperforms the Outdoor Vitals CS40 in this category, with a ventilation rating of 4.1/5 compared to 3.2/5. The Arc Haul is praised for its mesh back panel and trampoline-style back, which provide excellent airflow and keep the back dry. While the CS40 also offers ventilation features, the Arc Haul's higher rating and superior ventilation design make it the better choice for hikers prioritizing breathability.

Water Resistance

Zpacks Arc Haul Ultralight Backpack

4.6/ 5.0

CS40 Ultra Backpack

4.1/ 5.0

Water resistance is crucial for protecting gear during wet weather conditions. The Zpacks Arc Haul Ultralight Backpack excels in this category with a water resistance rating of 4.6/5, compared to the Outdoor Vitals CS40's 4.1/5. The Arc Haul is praised for its waterproof fabric, taped seams, and velcro row top closure, which effectively prevent water from seeping in. While the CS40 also offers water resistance features, the Arc Haul's higher rating and superior waterproofing make it the better choice for hikers facing wet conditions.

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Conclusion & Final Verdict:

In conclusion, the Zpacks Arc Haul Ultralight Backpack and the Outdoor Vitals CS40 Ultra Backpack both offer exceptional features for ultralight backpacking. The Arc Haul stands out for its superior ventilation and water resistance, making it an excellent choice for hikers facing wet and warm conditions. On the other hand, the CS40 offers a balanced profile with strong durability and comfort, appealing to a wide range of outdoor enthusiasts. Ultimately, the choice between these two backpacks depends on your specific needs and preferences.

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